LWI V FLEXX
The all-rounder
The versatile workstation for individual customisation or integration
Over 1000 installed LWI series systems stand for excellent performance and reliability.
In a simple and dynamic design, the series V laser head has all the standard features that make work in fields such as tool-making and moulding-making, precision mechanics and sensor technology simple and easy.
For all other applications where the standard version is not enough, we have optional packages at the ready for special and specialised applications. These include, for example, special sets for energy stabilisation and spot sizes in the µm range for microelement production applications in medical and microsensor technology.
No matter what your current requirements, our LWI V Flexx system will provide the basis you need with the option of almost any technical extension. Our system is already equipped now for the applications of the future.
If you cannot find the option you are looking for in our range of accessories, simply contact us. We enjoy solving your application needs.
T-slot nuts in the ultra-stable basic profile ensure easy connection of the laser head to your systems.
Each laser has multiple sensors that monitor operation and display errors in plain text. The modular design means repairs are rapid and inexpensive, and ensures a supply of spare parts long after the set statutory period.
We are still supplying all spares for series I, still in use at our clients’ sites worldwide after more than 20 years.
Specification
| Technical Data | LWI V Nd:YAG 120 W |
|---|---|
| laser safety class | 4 |
| beam source | Nd:YAG, flashlamp, pulsed |
| wavelength | 1064 nm |
| max. pulse energy | 70 joule |
| max. peak power | 17 kW |
| max. average power | 120 W |
| energy adjustment mode | voltage or PWM mode |
| voltage | 160-500V |
| pulse width | 1-20 ms |
| pulse frequency | 1-20 hz |
| pulse fill | 10 - 100 % |
| PWM mode | 1 - 100 % |
| focal length | 190 mm |
| beam diameter | 200 µm - 2mm, motorized beam-expander |
| microscope | Leica binocular, oculars magnification 20x |
| illumination of workplace | dual LED cold-light, switchable |
| parameter settings memory | 50 settings, individual named |
| energy measurement system | integrated |
| controller | multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages |
| interface | RS232, CAN-Bus |
| shielding gas supply | flexible nozzle, adjustable gas delay |
| cooling system | integrated, closed, water/air heat-exchanger, temperature controlled fan |
| cooling option | external cooler optional, integrated bypass-controller |
| electrical supply | 3 phases, 400V /50 hz |
| power consumption | 4 kW |
| dimensions | 880mm x 538mm x 730mm |
| Technical Data | LWI V Nd:YAG 150 W |
|---|---|
| laser safety class | 4 |
| beam source | Nd:YAG, flashlamp, pulsed |
| wavelength | 1064 nm |
| max. pulse energy | 70 joule |
| max. peak power | 17 kW |
| max. average power | 150 W |
| energy adjustment mode | voltage or PWM mode |
| voltage | 160-500V |
| pulse width | 1-20 ms |
| pulse frequency | 1-20 hz |
| pulse fill | 10 - 100 % |
| PWM mode | 1 - 100 % |
| focal length | 190 mm |
| beam diameter | 200 µm - 2mm, motorized beam-expander |
| microscope | Leica binocular, oculars magnification 20x |
| illumination of workplace | dual LED cold-light, switchable |
| parameter settings memory | 50 settings, individual named |
| energy measurement system | integrated |
| controller | multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages |
| interface | RS232, CAN-Bus |
| shielding gas supply | flexible nozzle, adjustable gas delay |
| cooling system | integrated, closed, water/air heat-exchanger, temperature controlled fan |
| cooling option | external cooler optional, integrated bypass-controller |
| electrical supply | 3 phases, 400V /50 hz |
| power consumption | 4 kW |
| dimensions | 880mm x 538mm x 730mm |
| Technical Data | LWI V Nd:YAG 200 W |
|---|---|
| laser safety class | 4 |
| beam source | Nd:YAG, flashlamp, pulsed |
| wavelength | 1064 nm |
| max. pulse energy | 70 joule |
| max. peak power | 17 kW |
| max. average power | 200 W |
| energy adjustment mode | voltage or PWM mode |
| voltage | 200-500V |
| pulse width | 1-30 ms |
| pulse frequency | 1-30 hz |
| pulse fill | 10 - 100 % |
| PWM mode | 1 - 100 % |
| focal length | 190 mm |
| beam diameter | 200 µm - 2mm, motorized beam-expander |
| microscope | Leica binocular, oculars magnification 20x |
| illumination of workplace | dual LED cold-light, switchable |
| parameter settings memory | 50 settings, individual named |
| energy measurement system | integrated |
| controller | multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages |
| interface | RS232, CAN-Bus |
| shielding gas supply | flexible nozzle, adjustable gas delay |
| cooling system | integrated, closed, water/air heat-exchanger, temperature controlled fan |
| cooling option | external cooler optional, integrated bypass-controller |
| electrical supply | 3 phases, 400V /50 hz |
| power consumption | 4 kW |
| dimensions | 880mm x 538mm x 730mm |
| Technical Data | LWI V Nd:YAG 300 W |
|---|---|
| laser safety class | 4 |
| beam source | Nd:YAG, flashlamp, pulsed |
| wavelength | 1064 nm |
| max. pulse energy | 70 joule |
| max. peak power | 17 kW |
| max. average power | 300 W |
| energy adjustment mode | voltage or PWM mode |
| voltage | 200-700V |
| pulse width | 1-30 ms |
| pulse frequency | 1-30 hz |
| pulse fill | 10 - 100 % |
| PWM mode | 1 - 100 % |
| focal length | 190 mm |
| beam diameter | 200 µm - 2mm, motorized beam-expander |
| microscope | Leica binocular, oculars magnification 20x |
| illumination of workplace | dual LED cold-light, switchable |
| parameter settings memory | 50 settings, individual named |
| energy measurement system | integrated |
| controller | multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages |
| interface | RS232, CAN-Bus |
| shielding gas supply | flexible nozzle, adjustable gas delay |
| cooling system | integrated, closed, water/air heat-exchanger, temperature controlled fan |
| cooling option | external cooler optional, integrated bypass-controller |
| electrical supply | 3 phases, 400V /50 hz |
| power consumption | 4 kW |
| dimensions | 880mm x 538mm x 730mm |
| Technical Data | LWI V FSS 150 W |
|---|---|
| laser safety class | 4 |
| beam source | FSS FullSolidState Fibrelaser, Diodes |
| wavelength | 1070 nm |
| max. pulse energy | 15 joule |
| max. peak power | 1,5 kW |
| max. average power | 150 W |
| energy adjustment mode | current |
| voltage | 10 - 100 % |
| pulse width | 0,1 - 50 ms /cw |
| pulse frequency | 1-100 hz |
| pulse fill | - |
| PWM mode | 1 - 100 % |
| focal length | 190 mm |
| beam diameter | 100 µm - 2mm, motorized beam-expander |
| microscope | Leica binocular, oculars magnification 20x |
| illumination of workplace | dual LED cold-light, switchable |
| parameter settings memory | 50 settings, individual named |
| energy measurement system | integrated |
| controller | multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages |
| interface | RS232, CAN-Bus |
| shielding gas supply | flexible nozzle, adjustable gas delay |
| cooling system | integrated, closed, temperature controlled fan |
| cooling option | - |
| electrical supply | 1 phase, 90-250V, 50/60 hz |
| power consumption | 800 W |
| dimensions | 880mm x 538mm x 730mm |
| Technical Data | LWI V FSS 300 W |
|---|---|
| laser safety class | 4 |
| beam source | FSS FullSolidState Fibrelaser, Diodes |
| wavelength | 1070 nm |
| max. pulse energy | 30 joule |
| max. peak power | 3 kW |
| max. average power | 300 W |
| energy adjustment mode | current |
| voltage | 10 - 100 % |
| pulse width | 0,1 - 50 ms /cw |
| pulse frequency | 1-100 hz |
| pulse fill | - |
| PWM mode | 1 - 100 % |
| focal length | 190 mm |
| beam diameter | 100 µm - 2mm, motorized beam-expander |
| microscope | Leica binocular, oculars magnification 20x |
| illumination of workplace | dual LED cold-light, switchable |
| parameter settings memory | 50 settings, individual named |
| energy measurement system | integrated |
| controller | multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages |
| interface | RS232, CAN-Bus |
| shielding gas supply | flexible nozzle, adjustable gas delay |
| cooling system | integrated, closed, temperature controlled fan |
| cooling option | - |
| electrical supply | 1 phase, 90-250V, 50/60 hz |
| power consumption | 1,2 kW |
| dimensions | 880mm x 538mm x 730mm |
Display, operating, integrated energy measuring
The ergonomically arranged display and terminal located closley behind the microscope give you a direct view of all the important operating parameters. The integrated energy measuring system indicates the emitted energy after every laser pulse and therefore enables the monitoring of the welding process as well as the precise adjustment of the pulse energy.
beam tuning
The innovative Beam Tuning Set combined with booster technology guarantees a stable output even with very low pulse energies. This is particulary beneficial when it comes to welding extremely small parts. The spot size can be reduced to 50 μm. This feature is available as either a fixed installation or a manually connectable option.
booster technology
Booster technology for long lamp lifespan and heightened pulse stability The booster enables you to further raise the „pulse to pulse stability“ and to lengthen the lifespan of the flash lamp. Shortly before the shoot, the simmer power is automatically increased, thus stabilizing the plasma in the lamp and increasing the electrode temperature. This leads to a substanitially more stable energy output of the laser, especially with low energy.
pulse shaping
Free pulse shaping enables the setting and saving of all possible variations in the pulse process. Materials with different thermal coefficients of expansion thus show a clearly better welding behaviour - your laser´s area of application thus expands.
PWM mode
In the lower power range, which depends upon high stability, traditional lasers are inclinined toward a low „pulse to pulse stability“ and thus to a non-uniform welding result. The Pulse Width Modulation (PWM) gives a vastly more fine and stable coordination, as the internal energy supply here works in the area of the optimal output.
Programmable shielding gas post-flooding
In order to eliminate the oxidation of the welded joint directly after it has been welded, the times during which the shielding gas ist still conducted on the welded joint following the welding can be individually set.