LWI V Flexx Workstation T-BaseV2

The Workstation T-Base V2 expands your FLEXX, turning it into a
compact, open welding station with a digitally-controlled three-
axis work table and a separate height-adjustable laser head.
With a unique control concept, you can extend manual welding
via a precise motion control with sophisticated automatic and
program functions.
Your beneft: increased productivity
and replicable welding quality!

Specification

Technical Data LWI V Nd:YAG 120 W
laser safety class 4
beam source Nd:YAG, flashlamp, pulsed
wavelength 1064 nm
max. pulse energy 70 joule
max. peak power 17 kW
max. average power 120 W
energy adjustment mode voltage or PWM mode
voltage 160-500V
pulse width 1-20 ms
pulse frequency 1-20 hz
pulse fill 10 - 100 %
PWM mode 1 - 100 %
focal length 190 mm
beam diameter 200 µm - 2mm, motorized beam-expander
microscope Leica binocular, oculars magnification 20x
illumination of workplace dual LED cold-light, switchable
parameter settings memory 50 settings, individual named
energy measurement system integrated
controller multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages
interface RS232, CAN-Bus
shielding gas supply flexible nozzle, adjustable gas delay
cooling system integrated, closed, water/air heat-exchanger, temperature controlled fan
cooling option external cooler optional, integrated bypass-controller
electrical supply 3 phases, 400V /50 hz
power consumption 4 kW
Dimensions 1085mm x 790mm x 830mm excl. MainSupply
Technical Data LWI V Nd:YAG 200 W
laser safety class 4
beam source Nd:YAG, flashlamp, pulsed
wavelength 1064 nm
max. pulse energy 70 joule
max. peak power 17 kW
max. average power 200 W
energy adjustment mode voltage or PWM mode
voltage 200-500V
pulse width 1-30 ms
pulse frequency 1-30 hz
pulse fill 10 - 100 %
PWM mode 1 - 100 %
focal length 190 mm
beam diameter 200 µm - 2mm, motorized beam-expander
microscope Leica binocular, oculars magnification 20x
illumination of workplace dual LED cold-light, switchable
parameter settings memory 50 settings, individual named
energy measurement system integrated
controller multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages
interface RS232, CAN-Bus
shielding gas supply flexible nozzle, adjustable gas delay
cooling system integrated, closed, water/air heat-exchanger, temperature controlled fan
cooling option external cooler optional, integrated bypass-controller
electrical supply 3 phases, 400V /50 hz
power consumption 4 kW
Dimensions 1085mm x 790mm x 830mm excl. MainSupply
Technical Data LWI V Nd:YAG 300 W
laser safety class 4
beam source Nd:YAG, flashlamp, pulsed
wavelength 1064 nm
max. pulse energy 70 joule
max. peak power 17 kW
max. average power 300 W
energy adjustment mode voltage or PWM mode
voltage 200-700V
pulse width 1-30 ms
pulse frequency 1-30 hz
pulse fill 10 - 100 %
PWM mode 1 - 100 %
focal length 190 mm
beam diameter 200 µm - 2mm, motorized beam-expander
microscope Leica binocular, oculars magnification 20x
illumination of workplace dual LED cold-light, switchable
parameter settings memory 50 settings, individual named
energy measurement system integrated
controller multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages
interface RS232, CAN-Bus
shielding gas supply flexible nozzle, adjustable gas delay
cooling system integrated, closed, water/air heat-exchanger, temperature controlled fan
cooling option external cooler optional, integrated bypass-controller
electrical supply 3 phases, 400V /50 hz
power consumption 4 kW
Dimensions 1085mm x 790mm x 830mm excl. MainSupply
Technical Data LWI V FSS 150 W
laser safety class 4
beam source FSS FullSolidState Fibrelaser, Diodes
wavelength 1070 nm
max. pulse energy 15 joule
max. peak power 1,5 kW
max. average power 150 W
energy adjustment mode current
voltage 10 - 100 %
pulse width 0,1 - 50 ms /cw
pulse frequency 1-100 hz
pulse fill -
PWM mode 1 - 100 %
focal length 190 mm
beam diameter 100 µm - 2mm, motorized beam-expander
microscope Leica binocular, oculars magnification 20x
illumination of workplace dual LED cold-light, switchable
parameter settings memory 50 settings, individual named
energy measurement system integrated
controller multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages
interface RS232, CAN-Bus
shielding gas supply flexible nozzle, adjustable gas delay
cooling system integrated, closed, temperature controlled fan
cooling option -
electrical supply 1 phase, 90-250V, 50/60 hz
power consumption 800 W
Dimensions 1085mm x 790mm x 830mm excl. MainSupply
Technical Data LWI V FSS 300 W
laser safety class 4
beam source FSS FullSolidState Fibrelaser, Diodes
wavelength 1070 nm
max. pulse energy 30 joule
max. peak power 3 kW
max. average power 300 W
energy adjustment mode current
voltage 10 - 100 %
pulse width 0,1 - 50 ms /cw
pulse frequency 1-100 hz
pulse fill -
PWM mode 1 - 100 %
focal length 190 mm
beam diameter 100 µm - 2mm, motorized beam-expander
microscope Leica binocular, oculars magnification 20x
illumination of workplace dual LED cold-light, switchable
parameter settings memory 50 settings, individual named
energy measurement system integrated
controller multi-controller-system, self-diagnostic-system, plaintext for maintenance and status messages
interface RS232, CAN-Bus
shielding gas supply flexible nozzle, adjustable gas delay
cooling system integrated, closed, temperature controlled fan
cooling option -
electrical supply 1 phase, 90-250V, 50/60 hz
power consumption 1,2 kW
Dimensions 1085mm x 790mm x 830mm excl. MainSupply

Precise work table

The XY cross table, with its stable precision linear slide, screw drive and high-resolution stepper motor, provides the basis for exact positioning and high repeat accuracy. Your work piece can be accurately and flexibly set on the plainmilled aluminium slot profile slab.

Stable stamp axis

Thanks to its elaborate linear slide on four large stainless steel shafts and precision cylinder sleeve, the precise steering of high loads is guaranteed. The high-resolution screw drive with its powerful stepper motor provides both exact positioning and high processing speeds.

CAN-Step: The intelligent axis control

Precisely controls axis movements. This extends manual welding by its sophisticated automatic and programable functions. Touchscreen and Joystick terminals directly in your workspace provide a unique, simple control concept. Thanks to the completely integrated hardware, a separate computer is not needed.

PDS – Pulse Distance Synchronization

Enables the handling of complicated geometries in four axis without complex programming. A small number of support points are hit once on the contour of the work piece in advance. The user can subsequently move the programmed welding line forward and backward using the joystick and can also shift its position by offsetting the start point.

combinable with a rotating device

Specially developed turning units increase the user value of your workstation. They incorporate all functions of CAN-Step control, available at the touch of a button, including pulse synchronization and „Teach in“ programming. Additional features: • Swivel-mounted • Free implementation up to Ø40 mm • different chuck types, chucking range up to Ø 160 mm.

PCD – 3 Point Cycle Definition

You can process circular type contours by using the PCD function with the XY axis. The circular path is precisely defined through the teaching of only three support points. You do not need to know the center or the diameter; the position on the work piece is optional. You can move along the programmed course either forward or backward by using the joystick.

„Teach in“ programming

Enables the handling of complicated geometries in four axis without complex programming. A small number of support points are hit once on the contour of the work piece in advance. The user can subsequently move the programmed welding line forward and backward using the joystick and can also shift its position by offsetting the start point.